Advantages of Organic Fertilizer Production Line

1. Organic fertilizer production equipment has low noise, which makes its operation safer and more reliable.
2. Organic fertilizer particles are smoother, more moderate hardness and higher moulding rate.
3. It can be applied to the production demand of different materials and particle diameters.
4. The particles are uniform in composition, neat in shape, smooth in surface and dense in density, which is convenient for storage and transportation.
5. Organic fertilizer equipment can process spherical fertilizer, powdery fertilizer and cylindrical granules. There is no need to add any binder to the granulation of the counter-roll extrusion granulator.
6. Organic fertilizer processing equipment can be used in large, medium and small scale organic fertilizer production lines. Organic fertilizer raw materials can be various animal manure, straw and plant crude fiber, domestic waste, industrial and agricultural waste, etc.

Advantages of Organic Composting Machine

1. Deep-pond continuous aerobic fermentation with short fermentation period (7-8 days) and complete fermentation decomposition
2. Compulsory oxygen supply system adopts high pressure Roots blower, which has strong oxygen penetration ability. It can ensure that oxygen is supplied to materials uniformly and without dead angle from the bottom of the pool. Special chains are used for homogeneous fermentation chain, which has long service life and is safe and reliable. Hydraulic drive is used for lifting mechanism, and the operation is stable.
3. Setting up intelligent automatic control system, in the process of dump, the working process of the front, back, left and right, up and down operation mechanism of the dumper has realized intelligent control; National Standard for Organic Fertilizer
4. Small area, low energy consumption, large production capacity, fast stacking speed, wide adaptability of raw materials, stable product quality.

The chain compost turning machine is applied to the aerobic fermentation composting of waste materials such as livestock manure and sludge garbage. At the same time, the chain compost turning machine can satisfy the width of various fermentation tanks,  chain compost turning machine is one of the popular products in our company’s organic fertilizer compost machines. The chain compost turning machine can effectively ferment the bio-organic fertilizer in the organic fertilizer production line, and has the functions of sterilization, water removal and deodorization, and improves the fermentation efficiency.

Chain compost turning machine product features
1．The chain compost turning machine adopts mechanized running water composed of rail-type strip fermenting tank and walking type automatic turning and throwing machine, which has low energy consumption, easy operation and human saving.
2．The fermentation of organic fertilizer does not require external ventilation, sufficient oxygen supply, anaerobic inhibition, and complete control of odor generation.
3．The chain compost turning machine is a multi-tooth plate structure conveyor that can be at an angle of 45 degrees to the bottom of the pool.

New type organic fertilizer production equipment and process：

The new organic fertilizer granulator is a machine for granulation of organic matter developed by our company. Its particle shape is spherical and the granulation rate is over 90%. The particle diameter can be adjusted by the mixed water content of the material and the spindle speed. Generally, the smaller the water content of the material, the higher the rotational speed and the smaller the particles, and vice versa. Scope of application: chicken manure;pig manure; cow manure; carbon black; clay; kaolin, etc.

Advantages of the new organic fertilizer production line:
1．High granulation rate, organic content up to 100%, achieving pure organic granulation.
2．Compact structure and low energy consumption.
3．Simple operation and saving labor costs.
4．High production capacity, low investment, low cost, high yield.

1. Material Ratio: Feces are mixed with other organic substances in a certain proportion.
2. Water regulation. The moisture content of fermentation materials should be controlled between 50% and 60%. The easiest way is to grasp a handful of fermentation materials by hand. Watermarks can be seen on the fingertips without dripping water. It is appropriate to loosen the hands and disperse them. If the juice can be extruded and not dispersed on the ground, the water content is more than 75%. Too dry and too wet is not conducive to fermentation, so it should be adjusted.
3. Material stacking. It can’t be too small or too short to build a reactor. Too small will affect fermentation. Flat-top trapezoidal reactor is 1.2 m to 1.5 m in height, 2-2.5 m in width and 2-4 m in length. The fermentation effect is the best.
4. Start-up temperature. Start-up temperature should be better than 15 degrees Celsius (composting can be done in all seasons, not affected by seasonal climate temperature in the north and south, fermentation should be done indoors or in greenhouses in winter, and startup fermentation should be carried out in alpine areas according to the guidance of technicians).
5. Flip heap ventilation. Fermentation process should pay attention to proper oxygen supply and dump. When the fermentation compost is too large, it needs to be matched with organic fertilizer compost machine to save manpower. When the temperature rises to above 60-70 degrees, it should be turned over in time, usually 2-3 times. The temperature should be controlled at about 65 degrees. The high temperature has an effect on nutrients.
6. Fermentation is completed. Generally, after 48 hours of material fermentation, the temperature rises to 50-60 degrees. On the third day, the temperature can reach 65 degrees or more. Under this high temperature, the heap should be turned over once. Under the general sweetheart, the high temperature of 65 degrees or more will be seen twice in the fermentation process, and the fermentation can be completed 2-3 times. Normally, the fermentation can be completed within 10 days.

1. Fermentation process
Firstly, the cow dung should be dried or dried to control its moisture below 85%. Then, the proportion of straw added is 7:3, so that the carbon ratio of raw materials (cow dung) and auxiliary materials (straw powder) can be controlled between 23 and 28, and the moisture content can be controlled between 52% and 68%. Finally, the organic fertilizer fermentation maturing agent was added. It can also build a fermentation tank 50 meters long and 4 meters wide, and can build many tanks. The mixtures were stacked flat in the fermentation tank, and then turned by the organic compost machine. The turning depth could reach 0.7 m~1 M. The mechanical dump is even and thorough, and the low-level special materials are dumped into the middle and upper parts of the dump, so as to fully decompose. After the first pile-up, the pile-up will be done every day. However, when the temperature exceeds 70 degrees, it must be turned over immediately, otherwise beneficial microorganisms and fermentation bacteria will be massively killed, which is not conducive to fermentation maturation.

NPK Fertilizer Production

NPK Fertilizer Production Project Details

1. The NPK ( Nitrogen, Phosphorus and Potassium) Fertilizer Production Line is our manure products, they are running stable, the quality of them is high, and they are easy to maintence and repair.
2. The rate of being ball is high, outer recycle materials is few, the comprehensive energy consumption is low, no pollution and strong adaptability.
3.The setting of the whole production line is reasonable and within advanced technology, it could improve production efficiency, reducing the production cost and the production scale could be controlled easily.

Advantages of NPK Fertilizer Production Line:
1. Raw meterials are extremely versatile
2. It has a high balling rate and the survival rate of biological bacteria.
3. It has a short process flow

Organic Fertilizer Manufacturing Process

Organic Fertilizer Manufacturing Process Project Details

Organic fertilizer production line is often used to process different fermented organic into bio organic fertilizer. One step method is used. With livestock and poultry waste and agricultural waste as the main raw materials, fecal or fecal waste not only created economic benefits for enterprises, but also made great contributions to human environmental engineering. 

The Organic Fertilizer Production Line has rich raw material resources. The equipment may differ for different materials.
1.Animal waste, animal manure, such as chicken, pig, cattle, sheep, horse, rabbit, animal residue, such as fish meal, bone meal, feather, fur, silkworm excrement, biogas residue, etc.
2.Agricultural wastes. Crop straw, vine, soybean mean, rapeseed meal, cottonseed meal, caster bean meal, tea seed meal, yeast powder, mushroom residue, etc.
3.Industrial waste. Vinasse, vinegar residue, manioc waste, filter mud, herb residue, furfural residue, etc.
4.Municipal sludge. River sludge, pound sludge, ditch sludge, sea mud, lake mud, sewage sludge, humic acid, turf, lignite, danty, organic fertilizer production line, fertilizer granules fly, ash, etc.
5. Household garbage. Kitchen waste, etc.
6.Extracted or concentrated organics, seaweed extract, fish extract, etc.

Advantages of Organic Fertilizer Manufacturing Process :
1. Adopt semi-wet material crusher, having strong adaptability to the moisture content.
2. Granule polishing machine makes spherical granules with uniform size, smooth surface and high strength. Suitable for connecting with various granulator.
3. Belt conveyor and other supporting equipment are used to connect the whole line.
4. Compact structure, stable performance, easy operation and maintenance.
5. The equipment is optional according to your actual requirement.

Biofertilizer Production

Biofertilizer Production Project Details

The disc granulation process has the advantages of short production process, simple structure, less investment and easy operation, and is more suitable for small and medium-sized enterprises. The raw materials have wide adaptability: urea, ammonium chloride, ammonium sulfate and other nitrogen sources. Phosphorus sources are: calcium, heavy calcium and so on. Potassium sources include potassium chloride and potassium sulfate. It can produce a series of inorganic compound fertilizer, organic fertilizer, organic (inorganic) compound fertilizer and biological organic fertilizer with 20-48% nitrogen, phosphorus and potassium nutrients.

Features of Disc Granulator Production Line:
1) The first choice of organic equipment for the first time;
2) The disc pelletizing process uses rolling bonding with large inclination angle to agglomerate into pellets.
3) It can produce any organic raw material particles with strong adaptability.
4) It is the best granulating equipment for sludge, various kinds of feces, wine residue and other hard-to-pellet granules.
5) Multi-segment and multi-angle adjustable disc design makes the particles uniform;
6) Particles can be produced discontinuously and independently.
7) The process is simple, the investment is saved and the effect is quick.
8) General and mature technology, intuitive operation, easier to control.

Biofertilizer Production

Fertilizer Machine Manufacturers

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. is a modern high-tech comprehensive manufacturing enterprise established in 2001 in China. Its predecessor was the Xingyang Mining Machinery Plant, so we have 18 years working experience. Our main products are compound and bio-organic fertilizer granulators, mixers, belt conveyors, dryers, screening machines, dewatering machines and other machines.

Fertilizer Granulator Machine
Fertilizer Crusher Machine
Fertilizer Mixer Machine
Fertilizer Conveyor
Fertilizer Screener
Fertilizer Packing Machine
Fertilizer Dryer, Cooler, Coating Machines
Fermentation Compost Turning Machine
Batching System

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Over these years, our company has strictly adhered to “honest, keep promise and best quality” as our corporate philosophy. We have earned an excellent reputation and public praise all over the world. If you are interested in some of our products, please feel free to visit our website or contact us for more information and pictures. We are looking forward to establishing long-lasting business relationships with you in the near future.

Fertilizer Machine Manufacturers